Short answer: Do not pack any fuel-containing pocket flame devices in the aircraft hold; single disposable pocket flame items must travel inside the passenger cabin only, while torch/jet-style or refillable butane devices are prohibited from both cabin and hold.
TSA and IATA Dangerous Goods guidance: conventional pocket flame items are permitted solely in carry-on baggage; torch-type devices and spare fuel containers are forbidden for carriage in both the cabin and the aircraft hold. National regulators and individual carriers may impose stricter rules–some airlines ban all flame ignition devices entirely.
Practical instructions: 1) Place a single non-refillable pocket flame device in carry-on and keep it accessible for screening. 2) Never place refillable or torch-style flame items in the aircraft hold; if a device can’t be emptied safely according to manufacturer instructions, leave it at home or ship by ground. 3) Electronic ignition models with lithium cells must remain in the cabin and have battery terminals protected; consult carrier guidance before travel. 4) When uncertain, declare the item at check-in or buy a disposable pocket flame device after security or at destination.
Non-compliance consequences include confiscation at security, possible fines, delays and safety incident reports. For international routes verify the departure country’s aviation authority and the carrier’s hazardous-goods policy well before arriving at the airport.
Permitted and Prohibited Portable Ignition Device Types for Aircraft Hold
Immediate rule: Fuel-containing portable ignition devices must not be stored in the aircraft hold; most carriers and international regulators prohibit them.
Disposable butane devices: Routinely forbidden in the hold. Airlines commonly permit one small disposable on the person in the cabin only; spares and refills are banned from both cabin and hold.
Refillable butane models: Also barred from the hold. Refillable devices plus refill canisters are treated as dangerous goods and are not accepted for stowage under the plane.
Torch/jet flame implements: High-pressure, torch-style igniters are prohibited in both cabin and hold due to high-temperature, pressurized fuel and greater fire risk.
Petrol/wick (Zippo-style) items: Liquid-fuel wick devices with fuel inside are generally banned from the hold; completely drained, cleaned units may be accepted by some carriers but acceptance is inconsistent–prefer cabin carriage when allowed.
Battery-powered arc (plasma) igniters: These contain lithium-ion batteries and are typically banned from the hold; carriers usually permit them only in carry-on subject to battery-installation and protection rules.
Electronic cigarettes and vaporizers: Not permitted in the hold. Devices must be carried in the cabin; spare batteries and cartridges follow strict carry-on-only rules.
Spare fuel cartridges and refill cans: Prohibited in both cabin and hold across nearly all commercial carriers and by IATA/ICAO guidance.
Matches: One book of safety matches is often permitted on the person in the cabin; strike-anywhere matches and bulk match supplies are forbidden from both cabin and hold.
Empty devices: Completely drained and rendered inoperable units may be accepted in the hold by some airlines, but policies vary; maritime-style documentation or proof of draining can help when a carrier allows stowage. For long trips, pick robust baggage that meets airline rules: best luggage for traveling for a long period of time.
Practical action: Transport any required ignition device in the cabin when permitted; remove fuel, secure batteries, and label status if necessary. For fuel chemistry classification and safe handling guidance consult this resource: how can a flowchart help you to name chemical compounds. Confirm carrier-specific rules and applicable aviation authority regulations before departure.
How TSA, IATA and airline-specific rules differ for ignition devices in hold baggage
Store single disposable or refillable butane ignition devices in the passenger cabin only; do not place them in the aircraft hold unless the carrier’s written policy explicitly permits transport there.
- TSA (U.S. federal rules)
- Permits one disposable or Zippo-type ignition device per passenger in carry-on/cabin; placement on person is acceptable.
- Torch/multi-flame igniters (jet-style) are prohibited both in cabin and in the hold.
- Fuel canisters and refill containers (butane, lighter fluid) are forbidden in both cabin and hold.
- Items found in the hold that violate these rules are subject to confiscation and possible fines under federal law.
- IATA (international Dangerous Goods Regulations)
- Issues model provisions used by many carriers and regulators: generally permits a single personal ignition device in the cabin only; carriage in hold is not permitted under standard DGR entries.
- Specifically prohibits portable fuel containers and refill cartridges from passenger carriage on aircraft (both cabin and hold).
- Individual states and operators may adopt more restrictive interpretations of the DGR text; the DGR provides a baseline, not an absolute guarantee of acceptance.
- Airline-specific rules
- Many U.S.-based airlines follow TSA wording exactly; international and regional carriers can enforce stricter limits (for example, banning all personal ignition devices from both cabin and hold).
- Torch-style ignition devices are commonly disallowed everywhere; some carriers also ban refillable Zippo-type items regardless of fuel level.
- Local law at origin or destination airports can add further prohibitions that override both TSA and IATA guidance for that segment of travel.
Action checklist before travel
- Check the carrier’s dangerous-goods or baggage policy page for the exact wording on ignition devices and fuel cartridges.
- If itinerary includes U.S. airports, follow TSA guidance as minimum; when international segments exist, comply with the strictest rule among origin, destination and carrier.
- Remove fuel from refillable items only if the carrier’s policy explicitly permits inert (completely empty and dry) devices in the hold; otherwise keep in cabin or leave at home.
- If unsure, declare the item to airline operations before check-in or leave the ignition device out of travel–confiscation at the airport is common and irreversible.
Torch, butane or propane flame devices in the aircraft hold: clear guidance
Do not place torch-style, butane-filled or propane-fuelled ignition devices in the aircraft hold; carriers and civil aviation authorities routinely prohibit those items from hold baggage.
What is routinely prohibited
Torch/jet flame models: forbidden from both cabin and aircraft hold in virtually all jurisdictions. Refillable canisters and spare fuel cartridges (butane, propane): banned from cabin and aircraft hold. Propane cylinders of any size: not transportable on passenger aircraft except via certified dangerous-goods freight channels.
When an ignition device may be transported in hold baggage
The only realistic pathway to place a device in the aircraft hold is to render it completely inoperative and free of fuel vapour. Practical steps: drain all fuel outdoors onto a suitable container, operate the striker mechanism until no flame or vapour remains, leave the fuel reservoir open and ventilate for at least 48 hours, verify no detectable gas smell, remove the flint/striker or otherwise disable ignition, and pack the device in a sealed, rigid container. Even after these steps many carriers will refuse acceptance; obtain written confirmation from the airline before check-in.
If transport with fuel is required, use a certified courier that handles dangerous goods and follow their packaging, labelling and documentation rules; consumer passenger services will not accept filled torch or gas-canister shipments.
Practical alternatives: carry a single disposable/standard butane cigarette model in the cabin where permitted (confirm cabin-only rules with the carrier), or purchase a replacement at destination instead of attempting transport through the aircraft hold.
Recommendation: transport empty refillable and Zippo-style devices in the cabin; never pack fuel-containing units in the aircraft hold.
Empty refillable models and Zippo-style units must be completely free of liquid fuel and vapour before placement in any hold compartment. Many carriers still prohibit any fuel-bearing ignition device in the hold; moving an emptied device into the cabin greatly reduces risk and aligns with the majority of operator policies.
Preparation steps for refillable models (butane, petrol refillables)
1) Fully drain fuel: operate the fill/valve until no liquid dispenses. Hold valve open and allow at least 48 hours of ventilation to dissipate residual vapour. 2) Depressurise: for gas-filled types, activate the bleed valve per manufacturer instructions to remove trapped gas. 3) Clean: wipe internal and external surfaces with an absorbent cloth; smell-test at arm’s length for fuel odour. 4) Package: place the device in a resealable plastic bag, expel air, and seal; then put the bagged item inside a hard protective case or a padded compartment of hand baggage. 5) Documentation: retain proof of the emptying process (photo or written note) if requested by airline or security staff.
Preparation steps for Zippo-style units (wick-and-insert petrol models)
1) Remove the insert from the case and drain on an absorbent surface; wait a minimum of 48 hours for evaporation. 2) Inspect wick and packing material for residual saturation; replace packing if saturated and disposal is permitted. 3) Reassemble only after no fuel odour is detectable. 4) Store the insert and outer case together inside a sealed plastic bag and place that bag in carry-on. 5) If any fuel remains or odour is present, transport the unit by ground or ship via permitted hazardous-goods channels rather than presenting at the airport.
Item | Minimum wait after draining | Packaging | Recommended location |
---|---|---|---|
Refillable butane/canister-style | 48 hours (vented) | Sealed plastic bag + hard case | Cabin (hand baggage) |
Zippo-style (insert removed) | 48 hours (ventilation of insert/packing) | Insert in sealed bag inside protective case | Cabin (hand baggage) |
Items with residual fuel or detectable odour | Do not present for air transport | Containment and hazardous-goods shipping | Do not place in aircraft hold |
When in doubt, consult the carrier’s dangerous-goods contact before travel; airport security may require inspection and will refuse transport if any vapour, liquid residue, or pressurisation risk is detected.
Airport response when a prohibited flame device is discovered in a hold bag
Immediate result: the item will be removed, isolated and normally seized; the bag will be opened for secondary inspection and re-screened; expect possible flight delay, repacking or removal of the bag from the flight manifest.
- Detection: X‑ray or explosive‑trace screening flags a prohibited portable flame source; screening staff pull the bag for secondary inspection.
- Secondary inspection: trained officers open the bag in a secure area, document the finding, and assess risk (leak, pressure, damaged fuel cell).
- Hazard handling: if fuel leakage or a pressurized canister is present, item is placed into a hazardous‑materials containment unit and may trigger involvement of airport fire or hazardous‑materials teams.
- Disposition options:
- Immediate seizure and destruction (most common for torch and fuel‑filled devices).
- Removal and return to the traveller at the checkpoint before the bag enters screening (only when policies permit and timing allows).
- Retention by law‑enforcement or customs authorities for further investigation on international itineraries.
- Bag handling after removal: baggage will be resealed and re‑screened; if the bag cannot be rendered safe or repacked, the airline may remove it from the flight and arrange surface transport or later carriage.
- Operational impacts: screening teams record the incident; passengers may miss connections; airlines sometimes assess repacking or handling fees; security delays are common while procedures are completed.
Legal and administrative consequences:
- Domestic enforcement: federal hazardous‑materials regulations (49 CFR) and transportation security statutes permit civil penalties for transporting prohibited hazardous items in the aircraft hold.
- International enforcement: customs or national aviation authorities may impose fines, confiscate property, or initiate criminal investigation for serious violations.
- Record keeping: screening agencies and airlines keep incident reports; repeat violations increase the likelihood of stricter enforcement.
Practical steps to take after discovery at the airport:
- Ask for the screening supervisor and obtain a written record or incident number detailing the seized item and its disposition.
- Contact the airline’s baggage service office to learn next steps for the affected bag and any fee or rebooking options.
- If law enforcement or customs takes possession, request the agency case number and contact details for property recovery or appeals.
- Keep boarding passes and baggage tags; these support claims or appeals if the item is seized or if compensation for disrupted travel is sought.
How to declare, package or ship ignition devices and fuel when carriage in the aircraft hold is prohibited
Immediate action: Declare all portable ignition devices and refill containers at the ticket desk or security checkpoint and remove them from any baggage; if carriage in the aircraft hold is prohibited, arrange shipment via a ground or freight hazardous-goods service rather than leaving items with the airline for transport.
At-airport declaration and options: Present items to airline staff for a formal declaration form or surrender. If refusal for carriage is issued, request written confirmation and contact a hazardous-goods courier desk located at or near the airport for same-day ground pickup when available.
Shipping route selection: Use ground transport or cargo freight with a certified dangerous-goods handler. Postal services (for example, USPS in the United States) commonly prohibit flammable gas and pressurized canisters; major couriers (UPS, FedEx) accept certain flammable goods only via their hazmat/ground programs and only after advance notification and booking with the carrier’s dangerous-goods desk.
Packing for fuel containers and pressurized cartridges: Place each refill canister in its original manufacturer packaging when possible. If original packaging is unavailable, use UN-approved inner packaging, surround with absorbent material, seal inside a leakproof bag, then place into a strong outer box. Affix the correct hazard label (Flammable Gas or Flammable Liquid) and include the Safety Data Sheet (SDS) and carrier-required documentation. Consult the carrier for applicability of limited-quantity exemptions and maximum net quantities per package.
Packing for refillable ignition devices emptied of fuel: Drain fuel completely, operate the device until no flame remains, allow ventilation for at least 24–48 hours to eliminate vapour residue, then place in an individual sealed plastic bag with absorbent material. Mark the package “empty, no fuel” and attach any requested declaration forms from the shipper prior to tendering.
Documentation and labeling: Always include an SDS, emergency contact phone number, and any shipper’s-declaration paperwork required by the selected carrier. Use UN numbers and proper shipping names as specified by the freight forwarder; failure to provide complete documentation will result in refusal or return to sender.
Quantity limits and classification: Confirm the classification (Class 2 for flammable gases; Class 3 for flammable liquids when fluid refills apply) and whether limited-quantity provisions apply for the specific item and net volume. Carrier rules, national regulations and destination-country import controls set final limits.
Final checks before tendering: Verify carrier acceptance, book through the hazardous-goods desk, label and document exactly as instructed, and retain proof of shipment. For international consignments, obtain customs guidance for combustible materials at destination to avoid seizure or costly returns.