Michael Turner
Standard recommendation: 95 × 55 mm (3.74″ × 2.17″). This rectangular format gives a usable print area of about 90 × 50 mm with a 2–3 mm bleed. If you prefer a credit‑card footprint choose 85 × 55 mm; for larger visual presence use 105 × 65 mm. Provide at least 5 mm inner margin for text to avoid cut loss.
Material and hardware specifications: 0.5–0.8 mm PVC or laminated cardstock weighs roughly 6–12 g; stamped aluminium or zinc alloy runs between 1.2–2.0 mm thickness and 15–30 g. Punch hole diameter should be 4.5–5.5 mm; add a metal grommet for metal or hard‑plastic reinforcing ring for softer substrates. Typical loop strap lengths: 120–150 mm for zipper/handle loops, 200–250 mm for handle wrap with snap closure; recommended strap width 6–8 mm.
Print and usability details: use vector artwork for logos, 300 dpi raster for photos, CMYK color for production. For on‑tag text set primary name at 14–18 pt sans‑serif and secondary lines at 9–11 pt. Minimum QR code size: 20 × 20 mm at 300 dpi. Choose matte lamination for glare reduction and a waterproof surface for frequent transit. Verify final size fits common carrier ID windows (slot widths ~60–70 mm) and allows comfortable insertion into suitcase pockets; if mounting to a telescoping handle, use a quick‑release strap or carabiner clip.
Recommended dimensions for the official company-branded bag identifiers
Recommendation: 3.5 × 2.0 inches (89 × 51 mm) rectangular with rounded corners; common alternative sizes include 3.75 × 2.25 in (95 × 57 mm) for slightly larger designs.
Material and thickness: 0.8–1.2 mm PVC or acrylic for flexible durability; anodized aluminum options at 1.2–1.5 mm for a premium feel. Typical weight range: 4–12 g depending on substrate and size.
Print layout: safe printable area 3.2 × 1.7 in (81 × 43 mm); add 0.125 in (3 mm) bleed on all sides. For QR codes or barcodes, reserve a 0.9 × 0.9 in (23 × 23 mm) clear zone with 300 dpi minimum.
Attachment details: rectangular slot 0.31 × 0.12 in (8 × 3 mm) centered 4 mm from the top edge, or a 6 mm eyelet for metal rings. Recommended fastener: 120 mm nylon loop or 8–10 mm split ring; use a 150 mm strap for handle-through applications.
Legibility and hierarchy: primary name at 14–18 pt bold, secondary ID/flight at 10–12 pt, microcopy (phone/email) at 7–8 pt. Contrast: solid dark type on light field or white type on solid dark field; minimum contrast ratio 4.5:1 for readability under cabin lighting.
Alternate formats
Round: 2.25 in (57 mm) diameter for keychain-style markers. Mini wallet insert: 2.0 × 1.25 in (51 × 32 mm) fits inside card sleeves. Heavy-duty plate: 3.5 × 2.0 in aluminum at 1.5 mm with recessed slot for reinforced attachment.
Exact measurements: length, width and thickness of official merchandise ID plates
Official rectangular metal ID plate: length 90 mm, width 55 mm, thickness 1.5 mm (3.54 × 2.17 × 0.06 in); mounting hole diameter 4.5 mm; recommended loop width 3–5 mm.
Flexible silicone variant: length 85 mm, width 50 mm, thickness 3.0 mm (3.35 × 1.97 × 0.12 in); integrated slot 10 × 3 mm; compatible with 5–8 mm straps.
Stamped leather/PU style: length 95 mm, width 60 mm, thickness 2.0 mm (3.74 × 2.36 × 0.08 in); slot diameter 6 mm; best paired with 4–6 mm cords or bands.
Manufacturing tolerances: ±0.5 mm for polymer and leather pieces, ±0.2 mm for CNC-cut metal; hole/slot tolerance ±0.3 mm. For storage or protective sleeves allow +5 mm length and +5 mm width clearance and +0.5–1.0 mm for thickness to avoid tight fit.
Measure the strap slot and plate to confirm fit with common loops and buckles
Immediate recommendation: use a digital caliper (±0.01 mm) and measure the inner width of the strap slot first; target at least 2 mm clearance beyond the loop or webbing width listed below to ensure easy attachment and removal.
Tools and quick targets
Tools: digital caliper, steel ruler (mm), small feeler gauge or coin for rough checks. Typical interface widths to match against measured slot inner width (W): metal carry loops and thin metal tags: 6–10 mm (aim for W ≥ 8 mm); standard woven strap/webbing on backpacks/cases: 15–20 mm (aim for W ≥ 17 mm); wider straps or specialty belts: 25–30 mm (aim for W ≥ 27 mm). Add 2 mm clearance for plated finishes or paint.
Step-by-step measurement procedure
1) Measure slot inner width: place caliper jaws inside the slot, read to nearest 0.1 mm. Record as W. If W is within target ranges above, attachment to that loop type is likely.
2) Measure slot length (L): measure from slot entry to end; for a strap that must fold back through a buckle, L ≥ 35 mm is recommended; for simple single-pass keyrings L ≥ 18 mm suffices.
3) Measure plate thickness (T): measure the tag body at its thinnest edge. For passing under tight buckle tongues or recessed handles keep T ≤ 3.5 mm; T between 3.5–5 mm will still work with most open metal loops but may jam on shallow slots.
4) Test ring and split-ring compatibility: measure internal diameter of split-ring or keyring. If ring internal gap < T, the plate will not slide on; use a thinner split-ring or a small carabiner instead.
Field check: attach the ID to the intended handle, thread the strap or ring, then flex the mount through its full range of movement; if the tag rotates freely and clears surrounding hardware by ≥2 mm, fit is confirmed.
If you need alternative carriers for different strap widths, consult product guides such as best luggage options for adventureres and options for camera belts at best waist packs for cameras. For safe cleaning of metal plates before measuring, consider recommended equipment like best pressure washers for natural stone (use low pressure setting and keep nozzle ≥0.5 m from the plate).
Recommended holders, straps and clips for the official mission ID plate
Use 10–18 mm webbing loops, 2.5–4 mm split rings, or micro carabiners with a minimum gate clearance of 6 mm; leather loop straps with 3 mm rivet posts and silicone loops with flat cross-sections also fit reliably, while thick molded buckles and D-rings above 20 mm width will not pass the slot.
Soft straps and loops
Leather loop: 10–12 mm width, rivet/post diameter ≤3.2 mm, recommended stitching at ends to prevent slip.
Nylon webbing loop: 12–18 mm width, flat profile preferred, use a 3 mm stainless split-ring to join to the plate slot.
Silicone/O-ring loop: 8–14 mm width, flexible material permits snug fit through narrow slot; avoid round cross-sections thicker than 6 mm.
Metal rings, clips and quick-release fittings
Split ring (keyring): wire thickness 2.5–4 mm, nominal inner diameter 18–25 mm; choose split design with tight gap to prevent accidental separation.
S-biner or mini carabiner: gate opening ≥6 mm, body thickness ≤5 mm to clear slot edges; locking variants (screw or spring-lock) increase security for checked items.
Swivel snap hooks and lobster clasps: hook throat ≤6 mm works best; avoid heavy snap hooks with bulky swivel bases that obstruct rethreading through the slot.
| Accessory type | Key dimension | Preferred models / notes |
|---|---|---|
| Leather loop strap | Width 10–12 mm; rivet ≤3.2 mm | Single-piece leather loops with stitched ends; secure with 3 mm split-ring |
| Nylon webbing loop | Width 12–18 mm; flat profile | Quick-release nylon straps with narrow male/female snaps that pass slot |
| Silicone loop | Flat thickness ≤6 mm | Thin-profile O-loops or braided silicone bands for tight fit |
| Split ring (keyring) | Wire 2.5–4 mm; ID 18–25 mm | Stainless steel split rings, tight gap prevents accidental slip |
| Mini carabiner / S-biner | Gate ≥6 mm; body ≤5 mm | S-Biner size 0/1 or micro aluminum carabiners with screw-lock |
| Swivel snap / lobster | Throat ≤6 mm | Lightweight nickel-plated snaps; avoid bulky swivel housings |
Will the official rocket-company ID fit in airline carry-on pockets, passport sleeves and travel organizers
Yes – the official rocket-company ID fits the vast majority of carry-on internal pockets, passport sleeves and compact travel organizers when the receiving slot exceeds ~100 × 70 mm and internal clearance stays under ~4 mm; allow 2–3 mm extra for smooth insertion and removal.
Carry-on pockets (seatback, side, interior)
Typical seatback magazine pockets accept items up to ~210 × 140 mm, so the ID slips in flat without folding. Zippered mesh and side pockets on modern roller bags commonly provide 140 × 100 mm usable area; position the ID parallel to the long edge to reduce stress on seams. For narrow elastic loops inside carry-on compartments, confirm loop aperture ≥ 12 mm or use a slim split ring to convert a narrow loop into a secure anchor.
Passport sleeves and travel organizers
Passport sleeves and folio organizers built for ISO ID-1 cards (85.6 × 54 mm) typically have pockets 90–95 mm wide and 60–70 mm deep; that size permits the rocket-company ID when thickness stays below ~3.5 mm. If your organizer uses vertical card slots, insert the ID long-edge first and remove any attached rings or clips prior to sliding in. For clear PVC sleeves, verify the opening width; a 95 mm opening gives comfortable clearance without stretching the seam.
Accessory compatibility: use split rings 20–25 mm diameter or micro-carabiners with a gate opening ≥ 6 mm for direct attachment. Leather or nylon loops under 8 mm wide may require a slim adapter strap; recommended adapter thickness ≤ 1.5 mm to avoid bulking. If you prefer sleeve storage, choose an RFID or clear PVC sleeve with an entry slit at least 95 mm wide and internal depth ≥ 65 mm.
Ordering or modifying sizes: available ID label size options and simple DIY adjustments
Choose the medium option (90×55×3 mm) for universal fit; pick the small variant (70×40×2.5 mm) for narrow loops and the large option (110×70×4 mm) for reinforced handles or straps.
Ordering options and specification checklist
- Standard size tiers: Mini 70×40×2.5 mm (~6–8 g), Standard 90×55×3 mm (~10–12 g), Oversize 110×70×4 mm (~16–20 g).
- Material choices: PETG (flexible, printable), PVC (durable, low cost), anodized aluminum (rigid, premium), stainless steel (heavy-duty, corrosion-resistant).
- Hole and slot options to request:
- Round hole diameters: 3 mm, 5 mm, 7 mm.
- Slot widths (internal): 6 mm, 10 mm, 15 mm; slot lengths: 8–25 mm depending on strap type.
- Center-to-edge clearance for holes: 5–8 mm recommended to avoid cracking.
- Printable area and bleed: set artwork to the panel minus 3 mm bleed on each edge; printable safe zone for Standard example: 84×49 mm.
- Finish and treatment: matte for scratch resistance, gloss for color pop, protective epoxy coat for extra abrasion resistance (add 0.5–1.0 mm thickness).
- Ordering tips:
- Provide outer dimensions, target thickness, hole diameter and center location (measure from nearest edge), slot width/length, material, and finish.
- If custom mounting hardware is planned, submit inner ring or loop diameter so factory can size slot/hole accordingly.
Simple DIY adjustments and tool list
- Tools needed: rotary tool with cutting and sanding bits, step drill bit set (3–12 mm), files (flat and round), 120/320/600 grit sandpaper, heat gun, grommet setter, epoxy resin or clear acrylic spray.
- Trim outer dimension:
- Clamp label to sacrificial board, mark cut line with permanent marker.
- Cut with rotary tool or jeweller’s saw following line; finish with files and sandpaper (120→320→600 grit) to smooth edges.
- Convert a round hole to a slot:
- Drill pilot hole (3 mm), then use rotary cutting bit to elongate to required slot length; finish edges with round file.
- Target slot internal width 1–2 mm wider than strap thickness for easy fit (example: 10 mm slot for 8 mm webbing).
- Enlarge holes for heavier hardware:
- Use step drill to ramp from pilot to final diameter (typical final sizes 5–8 mm). Work at low speed to prevent melting on plastics.
- Reinforce hole with brass eyelet/grommet sized to match final diameter; set with grommet setter for clean finish.
- Increase thickness or weatherproof:
- Apply thin epoxy layers (max 1 mm per pour) with 24-hour cure between coats to add rigidity; total added thickness controllable by number of pours.
- Use self-adhesive polyester laminate film (0.12–0.25 mm per side) for scratch resistance; heat-shrink tubing over split-ring area for abrasion protection.
- Temporary mounting fixes:
- Use small zip tie through existing hole for fast attachment; trim excess tail and melt tip slightly for neat finish.
- Use stainless split ring (inner diameter 7–10 mm) for normal loops, larger ring (12–15 mm) for wide handle straps.
- Dimensional reference table (quick):
- Small slot width target: 6–8 mm for narrow webbings.
- Standard slot width target: 10–12 mm for common bag handles.
- Heavy-duty slot width target: 14–16 mm for padded straps and metal clips.
Quick pre-order checklist: outer dimensions, material, finished thickness, hole/slot size and location (distance from nearest edge), finish type, printable safe area with 3 mm bleed, and hardware preference (grommet, split ring, strap loop).
