Place the suitcase on a flat, level surface and press it flush against a wall; use a rigid tape pulled straight from floor to apex to get an accurate vertical reading. Record three axes as: width (long side), depth (side-to-side thickness), and vertical (floor to highest exterior point). Treat external pockets, name tags, wheel housings and feet as part of those dimensions.
Common carrier limits to compare against: standard cabin often quoted as 55 × 40 × 20 cm; some operators permit 56 × 45 × 25 cm; typical U.S. domestic carry-on is 22 × 14 × 9 in (approx. 56 × 36 × 23 cm). Checked-bag linear sum allowance generally equals 158 cm (sum of length + width + vertical) or 62 in. Typical weight caps are 23 kg (50 lb) for economy and 32 kg (70 lb) for higher classes.
Practical checks: verify sizes with the case packed and all external flaps zipped; stow telescopic handles fully; place spinner wheels on the floor and read to the highest fixed point. Allow a safety buffer of 1–2 cm (about 0.5–1 in) under the carrier’s limit. If the bag has an expansion zipper, test both zipped and unzipped states and present the compliant state at the gate.
Use a stiff steel tape or a carpenter’s ruler for repeatable results; soft tapes can compress fabrics and under-report the vertical axis. If dimensions sit on the border, opt for a smaller hard-case or swap to a model with recessed wheels and a flush top to reduce the external profile.
Upright Vertical Size: Floor to the Highest External Point Including Wheels
Place the case upright on a flat, rigid surface and set a steel tape with its zero edge flush to the floor; record the vertical size to the outermost point of the wheels or protective bumpers.
Keep the tape perpendicular to the floor and take readings at three orientations by rotating the case 90° between each; adopt the highest reading as the official value. Include spinner-wheel housings, wheel treads, corner guards and any permanently attached skids; exclude soft fabric bulges that compress under light pressure.
Account for wheel compression by applying a 2 kg weight or a firm palm press on the top for 5 seconds, then take a settled reading. For telescopic handles capture two values: stowed (for carrier size limits) and fully extended (for storage considerations). Round the declared number up to the nearest 1 cm or 1/4 in to avoid under-reporting.
Documentation: Photograph the tape against the case showing the floor line and the recorded mark; keep the image with trip records for disputes. For packing and security guidance related to camera gear, consult are dlink security cameras safe.
Account for wheels and feet: include protruding parts in the vertical dimension
Record two figures: shell-only (external shell excluding wheels, feet, studs and guards) and total vertical dimension that includes every external protrusion touching the floor or extending above the shell edge.
Place the case upright on a rigid, level surface with wheels/feet in their travel position. Use a steel ruler or folding rule for large offsets and a digital caliper for small studs or feet. Apply a 5 kg weight on top for 30 seconds to simulate compression of rubber/TPR wheels, then take the higher reading. For spinner wheels, rotate each wheel once and record the maximum reading to capture wobble.
Typical protrusion ranges to apply when shell-only data is all that’s available: recessed/inline wheels 5–15 mm; fixed external wheels 15–35 mm; full-wrap corner spinners 25–45 mm; hard plastic feet/studs 3–10 mm; corner guards up to 10 mm. Round any final result up to the nearest centimetre and add a safety tolerance of +10 mm for standard carriers or +20 mm for strict size limits.
For adjustable or removable components (retractable feet, replaceable wheels, snap-on guards) record readings in both stowed and deployed states and use the larger value for compliance checks. If aftermarket parts are fitted, measure with those parts installed rather than relying on manufacturer shell dimensions.
Document each reading with a photo showing the measuring tool alongside the protrusion, plus a short note naming the protruding element and the test condition (compressed/uncompressed, wheel rotated/not rotated). Keep both shell-only and total-vertical entries on the product spec to avoid surprises at checkpoints or during transport.
Telescopic handle rules: stowed and fully extended dimensions
Record two vertical dimensions for each case: collapsed (handle fully retracted) and extended (handle fully locked up). Use the collapsed figure for cabin/overhead compliance and the extended figure for assessing linear limits, trunk fit and ergonomics.
Target values: for carry-on aim for collapsed external dimensions at or below 55 × 40 × 20 cm (21.7 × 15.7 × 7.9 in) or the common US allowance 56 × 36 × 23 cm (22 × 14 × 9 in); keep a safety margin of 1–2 cm (0.4–0.8 in). For checked items keep the sum of length + width + collapsed/extended vertical ≤158 cm (62 in) when calculating linear allowance.
Typical telescopic behavior: full extension commonly adds 20–30 cm (8–12 in) above the case shell; retracted handles usually protrude 3–8 cm (1–3 in). Prefer designs with extended travel ≈25 cm and retracted protrusion ≤5 cm when cabin use is intended.
Documentation and gate interactions: present the collapsed dimension at check-in and at the gate. Some low-cost carriers enforce strict external limits including handles and side pockets; if the extended vertical pushes the linear sum over limits, collapse the handle before measurement or expect a gate-check fee.
Tool and recording protocol: use a rigid tape or metal rule, lock the handle in each position, note values to the nearest centimeter (or 1/8 in) and label them “collapsed” and “extended”. Log both numbers on product sheets so case selection and packing decisions factor both compliance and user comfort.
Soft-sided and expandable bags: compressed vs fully unzipped
Recommendation: always record both the compressed and fully unzipped vertical dimensions and present the larger figure against carrier limits.
- Typical expansion ranges:
- Standard expansion gusset: +2–4 in (5–10 cm).
- Heavy-duty gusset designs: up to +6 in (15 cm).
- Soft-shell compression from empty to tightly strapped: −1–3 in (−2.5–8 cm) depending on fabric and contents.
- Quick test protocol (repeat twice, record the maximum):
- Compress state: fasten external straps, close main zippers, load a 5–10 kg weight if simulating a packed, compressed bag; note vertical dimension.
- Expanded state: fully unzip expansion gusset, fill to a typical packed volume (not overstuffed), close remaining zippers; note vertical dimension.
- Document both values (in inches and cm) and photograph each state with a tape/ruler visible for proof.
- Practical examples and calculations:
- Compressed: 22 x 14 x 9 in → linear = 45 in (114 cm).
- Expanded (+3 in): 22 x 14 x 12 in → linear = 48 in (122 cm).
- Airline tip: many carriers enforce a 62 in (157 cm) linear limit for checked items – use expanded figure when adding length + width + vertical dimension.
- Packing tactics to control vertical size:
- Place soft garments in outer pockets and compression straps to reduce bulge by 1–2 in (2.5–5 cm).
- Use packing cubes and roll clothing to allow more uniform compression; avoid rigid items near the expansion zipper.
- For gate-sensitive carry-on bin fits, prioritize the compressed configuration when packing and seal expansion only if checked at the counter.
- Documentation and check-in strategy:
- Label the bag with both compressed and fully unzipped vertical numbers and the expansion allowance (e.g., “compressed 22 in / expanded +3 in”).
- If uncertain, present the expanded figure at check-in for checked pieces; at gates, present compressed figures for carry-on bin checks.
- Keep photos showing zipper positions and a tape/ruler for quick verification if an agent questions size.
Factors that change results: fabric stretch, internal frame, wet clothing, vacuum packing, and whether internal straps are used – expect ±1–2 in (±2.5–5 cm) variability between empty and fully packed states.
Compare airline limits: which vertical dimension to follow for carry-on or checked
Recommendation: Follow the carrier’s published external vertical dimension that includes wheels and fixed feet, with the telescopic handle fully stowed, for cabin items; for hold-checked pieces use the linear total (length + width + vertical) and keep it at or below 62 in / 158 cm unless the airline states a different limit.
Typical cabin caps: many carriers publish an allowance near 22 × 14 × 9 in (56 × 36 × 23 cm). International guideline dimensions often seen are 55 × 40 × 20 cm or 56 × 45 × 25 cm. Budget carriers may impose much smaller free-bag limits (examples around 50 × 40 × 20 cm or a tiny personal item ~40 × 20 × 25 cm); verify the specific product description on booking.
Checked-bag practice: most major lines apply the 158 cm / 62 in linear rule and include wheels, handles and external pockets in that sum. Common weight limits are 23 kg / 50 lb for economy and 32 kg / 70 lb on some premium or interline fares; oversize or overweight fees apply above those thresholds.
Decision rules for compliance: 1) If the carrier lists a single external vertical value, use the bag’s total exterior vertical with wheels/feet included and handle stowed. 2) If the carrier lists a linear total, add external length + width + vertical (wheels/feet included). 3) If both cabin and personal-item limits exist, treat the larger allowance as the cabin allowance and keep the personal item strictly within its smaller limit. 4) If published language is ambiguous, follow the stricter numeric limit to avoid gate check fees.
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