Solid, commercially packaged provisions are normally allowed in both cabin and hold baggage; fragile jars and glass containers should be placed in rigid secondary cases and wrapped with absorbent material to contain leaks. Containers of liquid condiments, sauces or gels exceed cabin limits of 3.4 oz (100 ml) and therefore belong in stowed baggage, but airlines may still restrict volume and require protective sealing.
Alcoholic beverages have specific limits: beverages between 24% and 70% ABV are restricted to 5 liters per passenger in stowed baggage when in unopened retail packaging; beverages below 24% ABV are not limited, while >70% ABV is prohibited. Dry ice is permitted for frozen goods with labeling and limits: max 5.5 lb (2.5 kg) per passenger, proper ventilation and a declaration to the carrier are required. Ice packs that remain fully frozen at screening are acceptable; thawed gels count as liquids.
Agricultural controls vary sharply by destination. Many countries, including Australia and New Zealand, ban most fresh fruit, vegetables, meat and dairy products regardless of packaging; the United States requires declaration to Customs and Border Protection and commonly confiscates undeclared plant and animal products with potential fines. Always check the destination’s biosecurity rules before travel and declare any plant- or animal-derived goods on arrival forms.
Practical recommendations: vacuum-seal shelf-stable or frozen provisions, place liquids in sealed, leakproof containers inside an absorbent-lined hard case, label dry ice with net weight and notify the airline, and retain original commercial packaging and receipts for customs checks. Verify both the carrier’s carriage rules and the destination’s import restrictions prior to departure; failure to comply results in disposal, fines or other penalties.
Allowed and Prohibited Consumables in International Hold Baggage
Only commercially sealed, shelf-stable products should travel in hold baggage; fresh fruit, vegetables, raw meat and most unpasteurized dairy are routinely refused entry by destination authorities and often seized at the border.
High‑risk prohibited categories
- Fresh produce: whole fruits, vegetables, bulbs, tubers – banned by many countries due to pest and disease risk.
- Raw and cured meat: fresh meat, sausages, pâté, cured charcuterie and some jerky varieties – commonly prohibited without import permits.
- Unpasteurized dairy and soft cheeses: raw milk cheeses, homemade yogurts and similar perishables – entry usually restricted or denied.
- Live plants, seeds, soil and bulbs: require phytosanitary certificates or are outright banned.
- Unknown homemade preparations: preserves, canned home-cooked meals, and other non-commercially sealed preparations – high chance of confiscation.
Generally allowed categories and practical rules
- Commercially packaged shelf-stable goods (canned, vacuum-sealed, sealed confectionery): usually accepted, but subject to destination import rules and customs inspection.
- Hard, pasteurized cheeses and commercially processed deli goods: often permitted when factory-sealed and clearly labeled.
- Dry goods and baked goods with no fresh fillings: crackers, biscuits, breadsticks – low risk for quarantine restrictions.
- Infant formula and baby provisions: allowed in reasonable travel quantities; declare at arrival if required and retain original packaging.
- Alcohol: beverages ≤24% ABV generally unrestricted in hold; 24–70% ABV limited to 5 L per person in unopened retail packaging (per many aviation authorities); >70% ABV prohibited from both cabin and hold. Always check both airline policy and destination import allowances.
- Frozen products: permitted only if packaged to remain frozen during transit; airlines do not guarantee refrigeration and thawed perishables may be destroyed at destination.
- Dietary supplements and medical nutrition: bring original labels and a physician’s note for prescription formulations; declare medicines separately when required.
Operational and legal notes:
- Declare all consumables and agricultural goods on arrival forms. Failure to declare commonly results in seizure and monetary penalties.
- Commercial labels, ingredient lists and purchase receipts speed inspections and reduce confiscation risk.
- Avoid powered refrigerated units containing lithium batteries unless airline approval is obtained; passive cold packs are preferable.
- Final authority rests with destination customs and biosecurity agencies; check country-specific import lists and airline weight/ dangerous‑goods rules before departure.
Transporting perishables: preventing spoilage and leakage
Keep refrigerated perishables at ≤4°C (≤40°F) and frozen products at ≤−18°C (≤0°F) throughout transit; monitor with a single-use temperature indicator or a small digital logger placed inside the container.
Cold-chain tactics for short and long transfers
Freeze solid any perishables intended to remain frozen; frozen mass extends cold hold time. For same-day or overnight moves, use multiple frozen gel packs that are frozen solid and surround the vacuum-sealed product. Expect a well-insulated cooler plus frozen gel packs to maintain ≤4°C for roughly 24–48 hours depending on ambient heat and cooler size. For multi-day frozen transport, dry ice is the practical option: most carriers permit up to ~2.5 kg per package for passenger transport with airline approval, proper ventilation, UN1845 labeling and declaration to the carrier; rigid outer packaging that allows gas venting is mandatory. Verify carrier-specific limits and declaration procedures before departure.
Leak prevention and containment
Use vacuum sealing to remove air and reduce microbial growth; then double-bag with heavy-duty freezer bags, expel excess air, and seal with moisture-proof tape. Place sealed goods inside a rigid plastic container or insulated cooler; line the base with high-absorbency pads or microfiber cloths to trap any melt. Glass jars must be wrapped in bubble-free padding and taped at the lid; transfer sauces into screw-cap plastic bottles when possible. Position the insulated container centrally inside a hard-shell suitcase or small transport case and surround with clothing or foam to limit thermal exchange and crushing–for an extra durable outer layer, consider stowing the cooler in a hard-sided case and carry a protective accessory such as a best strobe umbrella.
Label the outer container “Perishable – keep cool” and include a contents list and arrival-time plan. On arrival, check the internal thermometer or indicator immediately; discard any perishables that have been above 4°C for more than 2 hours (1 hour if ambient >32°C / 90°F) or show off-odors, texture changes, or visible spoilage.
Customs and quarantine rules: what to declare and which countries ban imports
Declare all agricultural and animal-origin goods, seeds, live plants, soil and any meat, dairy or egg-based products on arrival; undeclared consignments risk seizure, administrative fines and possible criminal charges.
Specific categories to report on arrival cards or to border officers: fresh fruit and vegetables, fresh, smoked or cured meats, poultry and game, fish and shellfish, dairy and egg preparations, honey, nuts and seeds, live plants, bulbs and cut flowers, potting mix and soil, wooden packaging and untreated timber, live animals and insects, and unopened home-canned or homemade preserves.
Country-by-country highlights
Australia: near-total prohibition for most fresh produce, meats, dairy, seeds, soil and wooden articles unless a valid import permit and biosecurity clearance are supplied. Mandatory declaration required; biosecurity officers inspect high-risk consignments and on-the-spot fines or prosecution are commonly applied.
New Zealand: extremely strict plant-health regime – fresh fruit, vegetables, seeds, bulbs, soil, raw meat and dairy products are routinely prohibited without permits and phytosanitary certificates. Advance clearance often required for commercial consignments.
United States: all agricultural products must be declared on CBP Form 6059B; many meat and poultry products from foreign-origin are prohibited or subject to USDA/APHIS restrictions and inspection. Certain fruit, vegetable and plant material are allowed only after inspection and clearance.
Canada: CFIA enforces bans and restrictions on meats, unprocessed dairy, live plants, soil and certain seeds; declaration required at entry and some commodities need import permits or phytosanitary documentation.
European Union and United Kingdom: non-commercial consignments of most meat and dairy from non-EU/UK countries are prohibited; many plant imports require a phytosanitary certificate. Rules vary by member state for plants and seeds – check national plant-health portals.
China and Japan: strict controls on animal-origin products, dairy and plants; most non-commercial introductions require prior permits and phytosanitary certificates; undeclared high-risk goods are confiscated and may trigger fines or quarantine treatment.
Practical steps to avoid penalties
Consult the destination’s official border or agriculture website (examples: australian.gov.au/biosecurity, mpi.govt.nz/biosecurity, cbp.gov, cfia-acia.gc.ca, USDA APHIS) for commodity lists and permit requirements at least 72 hours before travel. Retain original packaging, purchase receipts and any export health certificates for rapid inspection.
For commercial shipments or high-risk biological material, obtain import permits and phytosanitary certificates from the exporter or national plant/animal health authority; failure to present required documentation will lead to refusal of entry or mandatory destruction/export at owner’s expense.
When uncertainty exists, declare the goods on arrival and hand them to quarantine staff for inspection or disposal; using quarantine disposal bins at arrival avoids fines and reduces inspection delays.
Stowing jars, sauces and liquids: minimizing pressure and spill risks
Leave 10–15% headspace in containers (minimum 1–2 cm for jars under 250 ml; 2–3 cm for larger vessels); increase to ~20% for fermenting or carbonated condiments.
Container selection and headspace
Choose PET or HDPE bottles and flexible pouches over thin glass; if glass is unavoidable, use short, thick-walled jars. Do not freeze water-based sauces in glass: water expands ~9% on freezing and can crack seals or shatter glass. Avoid pressurized tins and carbonated condiments entirely. Typical aircraft cargo holds are maintained at about 6,000–8,000 ft equivalent (≈75–80 kPa), producing a pressure drop sufficient to cause lid distortion or slow leakage if headspace and seals are inadequate.
Sealing, secondary containment and placement
Step-by-step sealing: wipe and dry the rim; place a layer of cling film or food-grade sealing membrane over the opening; screw the lid down firmly; wrap PTFE plumber’s tape once around the threads to improve the seal; apply a heat-shrink band or tamper-evident strip if available. Insert each container into a heavy-duty resealable polyethylene bag (3–4 mil), expel excess air, and double-bag. Add an absorbent pad inside the outer bag for one-container failures.
Shock and tilt protection: wrap each protected bag in three layers of bubble wrap or 10 mm foam, then place upright in the suitcase core surrounded by soft clothing. Use a hard-sided case or insert rigid dividers (corrugated plastic or cardboard shelves) between jars to prevent lateral impact. Position heavy jars close to the suitcase base and center to lower stress on seams and prevent crushing; avoid placing jars directly against wheels or zipper lines.
Temperature and perishability notes: sauces containing dairy or egg-based emulsions may separate or curdle below ~4 °C; use insulated coolers with phase-change gel packs rated for air travel when temperature control is required, but avoid freezing in rigid glass. For long transit times, prefer shelf-stable formats (Tetra Pak, retort pouches) and bulk into smaller single-use pouches to reduce loss if one package fails.
Final checks: label outer bag as “fragile–upright,” anchor jars with tape across lids to prevent rotation, and keep total weight per compartment within airline limits to avoid excessive compression. If carrying multiple containers, group them in a sealed plastic bin inside the case so a single leak is contained and easy to clean.
Preventing odors, pests and damage: sealing, storage and labeling techniques
Use a three-layer barrier: vacuum-sealed pouch, heavy-duty resealable freezer bag (minimum 4 mil thickness), and a rigid container (polycarbonate or metal) to stop smells, punctures and insect entry.
Sealing and moisture control
Vacuum sealing eliminates headspace and reduces volatile escape; target 28–30 inHg for household machines. For non-vacuum options, expel air manually with a straw before fully closing a zip-top bag and reinforce the seam with 2 strips of 24 mm PVC tape placed perpendicular to the seal. Insert 3–5 g activated charcoal sachets per litre of internal volume for strong-smelling provisions; replace sachets after 7–10 days in transit. Add one silica-gel packet (3–5 g) per 500 mL of sealed space when dryness matters; indicate presence with a waterproof label.
For frozen goods intended to remain cold, use phase-change freezer packs rated to maintain ≤4°C for at least 12 hours; sandwich packs above and below the sealed pouches and insulate with 2 cm of foam or bubble wrap. Do not use dry ice unless carrier rules permit.
Pest prevention, storage orientation and labeling
Eliminate insect risks by freezing dry provisions at −18°C (0°F) for 72 hours before sealing to kill eggs and larvae. Store grain-based supplies in metal tins or thick Mylar bags with an oxygen absorber; follow absorber manufacturer sizing for container volume. Place rigid containers near the suitcase core, not at the sides, to reduce crushing from external impacts; balance heavy containers over the wheelbase to minimize stress during handling.
Label each container with: departure date, content descriptor (short), allergen flags (e.g., “Contains: nuts, dairy”), handling instructions (e.g., “Fragile – glass inside”, “Keep cool on arrival”) and a QR code linking to a simple inventory sheet when transporting multiple packages. Use 70 mm × 25 mm waterproof labels and a permanent marker or thermal label printer; cover labels with clear packaging tape to protect ink.
Remove strong residual odors from fabric padding by washing in hot water with an enzyme detergent; for homes with hard water, consider a machine optimized for those conditions such as best fully automatic washing machine for hard water. Use laundered cotton wraps or closed-cell foam as internal padding rather than clothing to avoid scent transfer.
Choose a hard-sided roller or reinforced case with internal compression straps to keep containers immobile; see best luggage for semester in europe for case examples that resist crush damage. For fragile goods, add a 15–25 mm layer of foam around glass and secure lids with tamper-evident tape.
For arrival handling, include a clear instruction slip on top of the main compartment (waterproof sleeve) listing critical steps: open immediately, refrigerate within X hours (if applicable), and dispose of absorbents/sachets before local storage.